How to test the efficiency of DC to DC converters, part 2 of 2

In part 1 of my posting on testing the efficiency of DC to DC converters (click here to review) I went over the test set up, the requirements for load sweep synchronized to the measurements, and details of the choice of the type and set up of the current load sweep itself. In this second part I will be describing details of the measurement set up, setting up the efficiency calculation, and results of the testing. This is based on using the N6705B DC Power Analyzer, N6782A SMUs, and 14585A software as a platform but a number of ideas can be applicable regardless of the platform.

Figure 1: Synchronized measurement and efficiency calculation set up

The synchronized measurement and efficiency calculation set up, and display of results are shown in Figure 1, taking note of the following details corresponding to the numbers in Figure 1:

1. In the 14585A the data logging mode was selected to make and display the measurements. The oscilloscope mode could have just as easily been used but with a 10 second sweep the extra speed of sampling with the oscilloscope mode was not an advantage. A second thing about using the data logging mode is you can set the integration time period for each acquisition point. This can be used to advantage in averaging out noise and disturbances as needed for a smoother and more representative result. In this case an integration period of 50 milliseconds was used.
2. To synchronize the measurements the data log measurement was set to trigger off the start of the load current sweep.
3. Voltage, current, and power for both the input and output SMUs were selected to be measured and displayed. The input and output power are needed for the efficiency calculation.
4. The measurements were set to seamless ranging. In this way the appropriate measurement range for at any given point was used as the loading swept from zero to full load.
5. A formula trace was created to calculate and display the efficiency in %. Note that the negative of the ratio of output power to input power was used. This is because the SMU acting as a load is sinking current and so both its current and power readings are negative.

With all of this completed really all that is left to do is first start the data logging measurement with the start button. It will be “armed” and waiting from a trigger signal from the current load sweep ARB that had been set up. All that is now left to do is press the ARB start button. Figure 2 is a display of all the results after the sweep is completed.

Figure 2: DC to DC Converter efficiency test results

All the input and output voltage, current, and power measurements, and efficiency calculation (in pink) are display, but it can be uncluttered a bit by turning off the voltages and currents traces being displayed and just leave the power and efficiency traces displayed. This happened to be special DC to DC converter designed to give exceptionally high efficiency even down to near zero load, which can be seen from the graph. It’s interesting to note peak efficiency occurred at around 60% of full load and then ohmic losses start becoming more significant.

And that basically sums it all up for performing an efficiency test on a DC to DC converter!